System Optimization and Analysis for Manufacturing

Lecture Notes

WEEK #

SES #

TOPICS

1

1

Introduction and Overview (PDF)

 

2

LP (Linear Programming) - Introduction, Formulations and Geometry (PDF)

 

3

LP (Linear Programming) - Example (PDF)

2

4

Networks - Introduction (PDF)

 

5

LP (Linear Programming) - Example (PDF)

3

6

LP (Linear Programming) - Example: Tony Palumbo, Ford

 

7

LP (Linear Programming) - Solution Methods and Sensitivity Analysis (PDF)

4

8

Integer Programming - Formulations (PDF)

 

9

Integer Programming - Algorithms (PDF)

 

10

Integer Programming - Heuristics

5

11

Debriefing of Inventory Simulation (with 15.761)

 

12

Stochastic LP (Linear Programming)

 

13

Optimization in Practice: John Bean, Intel

6

14

Introduction, Simulation Process and Stochastic Modeling (PDF)

 

15

Monte-Carlo Theory and Examples (with Crystal Ball®) (PDF)

7

16

Ontario Gateway Case Discussion (PDF)

 

17

Discrete-Event Framework and Examples (with SIMUL8®)

 

18

Theory of Constraints (Joint Session with 15.761)

8

19

Discrete Event Case Discussion

 

20

Experimental Design and Simulation Analysis (PDF)

 

21

Advanced Modeling, Simulation-Based Optimization (PDF)

9

22

Non Linear Programming - Formulations (PDF)

 

23

NLP (Non Linear Programming) - Examples and Algorithms (PDF)

Langrangean Example (PDF)

10

24

Project Presentations

 

25

Project Presentations

 

26

Project Presentations and Class Summary (PDF)

Exams

The midterm exam was a take-home test based on the case study included in the files below.

Midterm Exam (PDF)
Midterm Exam Solutions (PDF)
Midterm Exam Solution Spreadsheet (XLS)

Projects

Student Work

Examples of group projects, including memorandums, presentations, and spreadsheets, are available in the table below. Each collection of documents is courtesy of the students named, and is used with permission.

GROUP #

TOPICS

PROJECT FILES

1

Labor Planning for a Manufacturing Line - Lane Ballard, Christine Cheung, Justin Ging, Omur Kaya, David Jackson, and Alyson Naughton

Final Memorandum (PDF)

Presentation (PDF)

Spreadsheet of Model (XLS)

3

Pump System Design: Optimizing Total Cost Over System Life Cycle - Tamara Greenlaw, Christian Caballero, Aaron Raphel, Minja Penttila, and Cliff Smith

Final Memorandum (PDF)

Presentation (PDF)

Spreadsheet of Model (XLS)

4

Assignment of Instructors for Courses and Sections Within the U.S. Air Force Academy Department of Mathematical Sciences

 

5

Fundraising Optimization for the Leukemia & Lymphoma Society's Team In Training

 

6

Boston Bound: Optimization of LFM Student Summer Travel to Boston

 

7

Student Loan Optimization

 

8

Marina Mooring Optimization - Brian Siefering, Amber Mazooji, Kevin McKenney, Paul Mingardi, Vikram Sahney, and Kazunori Maruyama

Final Memorandum (PDF)

Presentation (PDF)

Spreadsheet of Model (XLS)